SCHNEIDER MOTION CONTROLLERS IN INDIA
We distribute Schneider Motion Controllers in Chennai, Bangalore, Pune, Mumbai, Ahmedabad, Hyderabad and Delhi.
A motion controller holds the movement profiles and target positions for a given application, generating the necessary trajectories for the motor to follow in order to execute the commands. Typically, motion control operates in a closed-loop system, where the controller continuously monitors the motor’s path and adjusts for any errors in positioning or speed.
In feedback-based systems, motion controllers receive input commands from the user, compare them with feedback signals from the motor, and make corrective adjustments to ensure the motor’s actual position or output aligns with the desired input or target position with minimal, or ideally no, error.
As part of its function, the motion controller creates motion profiles—sequences of position commands over time—that direct the motor on where and how quickly to move a load. Ultimately, the controller uses these trajectories to determine the necessary torque commands, which are then sent to the drive to execute the motion.
Applications of Schneider Motion Controllers
Schneider Motion Controllers are used in a variety of applications across multiple industries:
Robotics
Schneider motion controllers are widely used in robotics for controlling the movements of robotic arms and autonomous vehicles.
CNC Machines
For industries reliant on CNC (Computer Numerical Control) machines, Schneider motion controllers provide precise control over machine axes and tools, ensuring accurate milling, turning, and drilling operations.
Material Handling
In warehouses and logistics facilities, motion controllers optimize the operation of automated material handling systems, such as conveyors, sorters, and palletizers.
packing Industry
Schneider motion controllers are extensively used in packaging applications for precise control of conveyors, pick-and-place operations, and labeling systems.
Automation Industry
These controllers ensure precise movement and synchronization, improving productivity and product quality.
Key Features of Schneider Motion Controllers
Advanced Motion Profiles
The motion controllers are equipped with sophisticated algorithms that generate smooth, precise motion profiles. These profiles define the position, velocity, and acceleration of the motor over time, enabling efficient and accurate movement of loads.
Scalability and Modularity
Schneider Electric’s motion control solutions are highly scalable, making them suitable for applications ranging from small, simple systems to large, complex automation processes. Their modular design allows for easy expansion and customization, allowing businesses to adapt to changing production needs.
Flexible Integration
Schneider motion controllers are designed for easy integration with a wide range of automation systems, including PLCs (Programmable Logic Controllers) and other control devices. They support various communication protocols, ensuring seamless integration into existing industrial networks and simplifying system setup.
Real-Time Feedback and Closed-Loop Control
These controllers incorporate advanced feedback mechanisms to continuously monitor and adjust motor performance in real-time. By comparing input commands with feedback signals from the motor, Schneider motion controllers ensure that the actual motion matches the desired output with minimal error, maintaining the highest level of control.
High Precision and Accuracy
Schneider motion controllers provide exceptional precision in controlling motor speed, position, and torque. This high level of accuracy is essential for applications such as robotics, CNC machines, and material handling, where even the smallest deviations can affect quality and productivity.
SCHNEIDER MOTION CONTROLLERS – Lexium Controller
Schneider Electric’s Lexium Controller series is a leading solution for high-performance motion control in industrial automation. Designed to deliver precise, scalable, and reliable motion management, the Lexium controller integrates seamlessly into a wide variety of applications, from simple systems to complex automated machinery. With its advanced capabilities, the Lexium Controller is ideal for industries that require fast, accurate, and synchronized motion control, such as robotics, packaging, material handling, and CNC machinery.
Applications of SCHNEIDER MOTION CONTROLLERS – Lexium Controller
CNC Machines
Robotics
Packaging
Automotive Manufacturing
Material Handling
Features
The Lexium Controller supports a wide range of communication protocols, such as EtherCAT, Modbus, and CANopen.
The Lexium controller ensures rapid processing of commands, providing the high-speed response needed for high-performance applications.
Operators can quickly set up motion profiles, adjust parameters, and visualize performance data with minimal training.
The Lexium Controller is designed to optimize energy usage by controlling motor torque and speed efficiently.
The Lexium Controller is engineered to provide precise control over motor speed, position, and torque.
SCHNEIDER MOTION CONTROLLERS – PacDrive 3 LMC Eco / Pro / Pro 2
Schneider Electric’s Lexium Motion Controllers are designed to provide high-performance, precise, and reliable motion control for a wide variety of industrial applications. Below are the key specifications for the Lexium controller, ensuring it meets the needs of demanding automation tasks.
Application of SCHNEIDER MOTION CONTROLLERS – PacDrive 3 LMC Eco / Pro / Pro 2
Automotive Assembly
Robotics and Automation
Material Handling and Conveying Systems
Packaging Machines
Textile and Printing
Features
Supports international protocol standards for vertical integration, remote maintenance and web services
Supporting other RT Ethernet solutions, standard IEC field busses and as well TCP/IP communication
Network with up to 20 controllers/machines possible
Realtime controller-to-controller communication on line level via Sercos in parallel to Sercos communication on field level
1 msec network update rate for 130 servo axes
Integrated high speed I/O – externally expandable
4096 dynamic electronic cam disks can be operated in parallel
Scalable controller performance from 0 to 130 servo drives/robot axes (in parallel up to 250 virtual axes)
Fully Ethernet-based communication with Sercos for I/O, motion (robotics), and safe communication
SCHNEIDER MOTION CONTROLLERS – Modicon M262
Schneider Electric’s Modicon M262 is an advanced motion controller designed to provide high-performance, scalable solutions for a wide variety of industrial automation applications. Built to meet the challenges of modern manufacturing, the Modicon M262 offers a unique blend of motion control, programmable logic control (PLC), and communication capabilities within a single platform, making it a powerful tool for controlling complex processes with high precision.
Applications of SCHNEIDER MOTION CONTROLLERS – Modicon M262
Robotics and Automation
CNC and Machine Tools
Packaging and Material Handling
Textile and Printing
Automotive Industry
Food and Beverage
Pharmaceutical and Medical Devices
Features
PLCopen – aligned function blocks
CNC library and editors, with all function blocks for interpolations, path processing, and compensation
3D / G-code editor for motion design with parallel textual and graphical display and DXF import
Machine to plant: With a large choice of protocols and services, the Modicon M262 can be easily connected to ERP, MES, SCADA, CMS, CMMS…
Machine to human: With improved diagnostics, Machine Assistant, and integrated WebVisu, saving time on commissioning and maintenance.
Machine to devices: Thanks to open protocols such as OPC UA client/server, EtherNet/IP, Modbus TCP, Sercos.
The Modicon M262 is ultra-connected while protected by end-to-end cybersecurity and encrypted communication:
Machine to plant: With a large choice of protocols and services, the Modicon M262 can be easily connected to ERP, MES, SCADA, CMS, CMMS…
FAQ
How do Schneider Motion Controllers integrate with other automation systems?
Schneider Motion Controllers are designed for seamless integration with various components in automation systems. They support industry-standard communication protocols like Modbus, Ethernet/IP, and Profinet, allowing easy connection to sensors, actuators, drives, and other automation devices. Additionally, these controllers can integrate with Schneider Electric’s EcoStruxure™ platform for centralized monitoring and control, enabling easier management of large-scale systems.
What types of safety features are included in Schneider Motion Controllers?
Schneider Motion Controllers come equipped with a range of safety features that comply with international standards, such as ISO 13849 and IEC 61508. These safety functions include:
- Safe Torque Off (STO): Ensures that motors are not energized when they should not be.
- Emergency Stop (E-Stop): Provides an immediate stop in the event of an emergency to protect workers and equipment.
- Safety-rated Communication: Enables secure and reliable communication between controllers and other safety devices.
Can Schneider Motion Controllers handle multiple axes?
Yes, Schneider Motion Controllers are designed to handle multi-axis motion control. They can manage up to 32 axes of motion simultaneously, making them ideal for applications such as robotics, CNC machining, and automated assembly lines that require high levels of synchronization and coordination.